After failing the rigging inspection it was determined that the uppers and the headstay were too short ( no visible threads showed through the top of the turnbuckle). The bottom of the uppers had one suspicious swage. The back stay had crack starting in swaged fitting above the back stay adjuster. Since we were changing the headstay, I decided to replace the headfoil with a Harken Carbo 1 7001 ( to get the #6 luff tape ). The Head foil feeder has been very tight and it was time for it to go. 10 years in the FL sun didn't help either, the plastic foil was cracking at the upper end.
The rigging parts, swaging and Carbo head foil ran $891, shipping the bits back and forth to the swaging shop in Miami ran $50, labor was $168 for three trips up the mast and sales tax was $67 for a total hit of $1176. This is part of my pre-retirement boat fix up program.
The existing Nautec turnbuckles were found to be in good shape so only fresh threaded ends were needed.
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